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Structural Foundation Solutions for Modular Formwork Systems

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Structural Foundation Solutions for Modular Formwork Systems
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Overview
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The Sucoot Base Beam is engineered as a robust, high-strength structural element forming the backbone of modular formwork systems. Manufactured from SM490A high-tensile steel and protected with hot-dip galvanization, this beam is designed to withstand heavy concrete loads and accommodate long-span applications. Its versatility makes it suitable for a wide range of civil engineering projects, including retaining walls, bridge superstructures, and box culverts.

Base Beam

Key Features
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  • High-Strength Construction: Fabricated from SM490A structural steel, the Base Beam delivers the load-bearing capacity required for demanding civil projects. The hot-dip galvanized finish ensures long-term resistance to corrosion, even in challenging environments.

  • Modular Versatility: The Base Beam serves as a core structural base within Sucoot’s modular formwork systems. It can be integrated across slab, wall, column, and bridge formwork configurations, simplifying layouts and reducing the need for multiple unique components.

  • Efficient Installation: Available in multiple sizes and equipped with a straightforward locking mechanism, the Base Beam enables quick and secure connections with other Sucoot modules. This design reduces labor requirements, setup time, and construction risk.

Flexible Sizing Options
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Sucoot’s Base Beam is offered in a broad range of standard lengths, primarily in 300mm increments from 600mm to 3000mm. For finer adjustments, shorter beams below 600mm are available in 150mm intervals, with a minimum length of 150mm. Custom lengths can also be manufactured to meet specific project requirements, ensuring a precise fit for any structural layout.

Technical Specifications
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Property Symbol Unit Value
Maximum Section Area Ag mm² 2300
Minimum Section Area An mm² 1655
X-axis Moment of Inertia Ixx mm⁴ 1260×10⁴
Y-axis Moment of Inertia Iyy mm⁴ 440×10⁴
X-axis Section Modulus Zxx mm³ 126×10³
Y-axis Section Modulus Zyy mm³ 54.6×10³
X-axis Gyration Radius rxx mm 87.3
Y-axis Gyration Radius ryy mm 51.6
Elastic Modulus E GPa 200
Shear Modulus G MPa 76900
Yield Strength Fy MPa 355
X-axis Stiffness EIxx kNm² 2520
Y-axis Stiffness EIyy kNm² 880
Allowable Bending Moment (X) Max kNm 26.8
Allowable Bending Moment (Y) May kNm 11.6
Allowable Shear Force (X) Vax kN 90.9
Allowable Bending Moment (Conn. X)* Majx kNm 13.0
Allowable Bending Moment (Conn. Y)* Majy kNm 5.3
Allowable Shear Force (Conn. X)* Vajx kN 90

*Connection point values refer to the beam’s performance at its joints.

Certification and Testing
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  • Material Certification: Each Base Beam is produced using SM490A structural steel, with mill certificates verifying chemical composition and tensile strength.
  • Pressure Testing: Beams are tested under simulated load conditions to confirm resistance to deformation and failure. Technical data is available to support precise formwork design.
  • Independent Load Testing: Accredited academic institutions in Taiwan, including National Yunlin University of Science and Technology and National Cheng Kung University, have verified the load-bearing capacity and stability of the Base Beam.

Application Scenarios
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The Sucoot Base Beam (also referred to as Soldier Beam) is suitable for a variety of construction and engineering applications:

  • Bridge Viaducts: Functions as a primary or secondary bearer for inner/outer formwork and supports wing forms.
  • Slab, Beam, and Wall Formwork: Serves as a main or secondary bearer in slab, beam, and wall formwork systems.
  • Large-Span Structures: Accommodates large-span structures, offering cost savings in formwork support and concrete pouring.
  • Lateral Support: Provides stable lateral support at any height, enhancing structural stability.

Industry Applications
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  • Infrastructure Projects: Bridges, viaducts, culverts, tunnels, and other large-scale developments.
  • Industrial Facilities: High-tech factories, steel mills, and power plants.
  • Commercial and Residential Construction: Ideal for forming robust columns, walls, and slabs.

Project Highlights
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Industry Sectors
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Related Products #

For further details, technical documentation, or to discuss your project requirements, please contact us.

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